Circular
nrnayak/paradeep/iffco
Created: 30/03/2018 13:18
IFFCO-Paradeep


Circular Title:

DAILY PLANT PERFORMANCE REPORT FOR 29.03.2018*

Deptt./Section:

System* Never Expired : Yes

From: usawasthi/iffco
To: ed-office-paradeep/paradeep/iffco@iffco
Date: 30-03-2018 09:37 AM
Subject: Re: DAILY PLANT PERFORMANCE REPORT FOR 29.03.2018



congratulations


Dr. U.S.Awasthi
Managing Director, IFFCO
: @drusawasthi

Off: IFFCO Sadan, C-1, District Centre, Saket Place
New Delhi-110017, India
Phone: 91-11-42592601, 42592641
Fax: 91-11-42592659

Hide details for ed-office-paradeep---03/30/2018 09:27:40 AM---Daily Plant Performance Report for 29.03.2018 Productioned-office-paradeep---03/30/2018 09:27:40 AM---Daily Plant Performance Report for 29.03.2018 Production

From: ed-office-paradeep/paradeep/iffco
To: usawasthi/iffco@iffco
Cc: <rkapur@iffco.in>, <klsingh@iffco.in>, mrpatel/iffco@iffco, bsingh@iffco.in, aksingh/iffco@iffco, yogendrakumar/iffco@iffco, <nkverma@iffco.in>, <msg@iffco.in>, <dirtechoffice@iffco.in>, <sachingarg@iffco.in>, <tarunbhargava@iffco.in>, <arvindkumar@iffco.in>, knjoshi@iffco.in, piyush/iffco@iffco, raviagnihotri@iffco.in, harishkumar/iffco@iffco
Date: 03/30/2018 09:27 AM
Subject: DAILY PLANT PERFORMANCE REPORT FOR 29.03.2018



Daily Plant Performance Report for 29.03.2018
Production
I. Sulphuric Acid Plant :
SAP-I
MT
3000
SAP-II
MT
3200
Total
MT
6200
Overall Plant Load
%
89

II. Phosphoric Acid Plant :
P2O5
MT
2350
Plant Load
%
89

III. NPK / DAP Plant :
10:26:26
MT
0
12:32:16
MT
0
18:46:00
MT
4200
20:20:00:13
MT
2100
Total
MT
6300
P2O5
MT
2352
Overall Plant Load
%
107

Consumption & Efficiencies
I. Raw Material Consumption :
Raw Material
Unit
Consumption in MT
Sulphur
MT
2015
Rock Phosphate
MT
8883
P2O5
MT
2439
Sulphuric Acid
MT
7595
Urea
MT
75
MOP
MT
0
Ammonia
MT
1393
Coal (Ind)
MT
518
Coal (Imp)
MT
0
Coal (Total)
MT
518
Furnace Oil
MT
27
HSD
KL
0
Coating Agent
MT
9
Vegetable oil for Coating
MT
2

II. Nutrient Efficiency (DAP Plant) :

Product
N2
P2O5
K2O
10:26:26
-
-
-
12:32:16
-
-
-
18:46:00
99.50
96.50
-
20:20:00:13
99.50
96.19
-

III. Specific Consumption (PAP Plant) :

P2O5 Efficiency in PAP
%
89.03
H2SO4
MT / MT of P2O5
2.81
Rock Phosphate
MT / MT of P2O5
3.78

Despatch (in MT) :

Products
Road
Rail
Ship
Total
10:26:26
0.00
0.00
0.00
0.00
12:32:16
0.00
0.00
0.00
0.00
18:46:00
0.00
2718.50
0.00
2718.50
20:20:00:13
0.00
0.00
0.00
0.00
Total
0.00
2718.50
0.00
2718.50

Closing Stocks (in MT)
I. Total Fertiliser Products (in MT) :

10:26:26
12:32:16
18:46:00
20:20:00:13
Total
0.000
0.000
1709.965
4340.502
6050.467

II. Raw Materials :
Sulphur (MT)
Rock
Phosphate (MT)
P2O5 (MT)
Sulphuric
Acid (MT)
Urea (MT)
MOP (MT)
Ammonia (MT)
32483
60650
7951
15747
9533
0
22180
Coal - Ind. (MT)
Coal - Imp. (MT)
Coal - Total (MT)
Furnace Oil (MT)
HSD (KL)
Coating Agent (MT)
Veg. oil for Coating (MT)
94318
0
94318
295
137
575
14

III. Empty Bags Stock (in Nos.) :

Empty Bag
10:26:26
12:32:16
18:46:00
20:20:00:13
Total
PPE (50 Kg)
678903
109446
299586
1005656
2093591

Cumulative Production (Monthly / Yearly) :

Particulars
Unit
For the Month
For the Year
Target
Actual Till Date
Target
Actual Till Date
Sulphuric Acid
MT
73550
164900
1590850
1697200
Phosphoric Acid (100% P2O5)
MT
56100
72150
670300
701000
10:26:26
MT
0
3545
0
3545
12:32:16
MT
0
0
12850
12850
18:46:00
MT
107200
134500
1200000
1265900
20:20:00:13
MT
20400
25600
387150
428950
NP/NPK/DAP Total
MT
127600
163645
1600000
1711245
P2O5 Output
MT
53392
67912
633542
673138

Cumulative Despatch (Monthly / Yearly) :

Products
Unit
For the Month
Actual Till Date
For the Year (2017-18)
Actual Till Date
10:26:26
MT
3545.00
3630.00
12:32:16
MT
0.00
12841.50
18:46:00
MT
133664.75
1265684.25
20:20:00:13
MT
21973.25
429470.00
NP/NPK/DAP Total
MT
159183.00
1711625.75

Export Details:

Product
Unit
For the Month
For the Year (2017-18)
Actual Till Date
Phosphoric Acid (100% P2O5)
MT
0.000
0.000
220171.694
Product
Unit
For the Day
For the Month
For the Year (2017-18)
Power Export to GRIDCO
MU
0.000
0.000
0.000

Source wise details of Rock Phosphate:

Source Name
Jordan
Morocco
Peru
Total
Quantity (MT)
17914
20623
22113
60650

Molten Sulphur Receipt (IOCL):

Molten Sulphur (MT)
For the Day
For the Month
For the Year (2017 -18)
Quantity Receipt
0.000
7037.820
171339.910

Gypsum Despatch:

Gypsum
For the Day
For the Month
For the Year (2017 -18)
Loose Gypsum by Road
0.00
0.00
0.00
Bagged Gypsum by Road
0.00
0.00
0.00
Bagged Gypsum by Rail
0.00
300.75
7315.00
Total
0.00
300.75
7315.00

Hydrofluosilicic Acid Despatch:

Hydrofluosilicic Acid (MT)
For the Day
For the Month
For the Year (2017 -18)
Quantity as 100% H2SiF6
20.286
526.202
5521.092

REMARKS:
  1. Today's monthly cumulative P2O5 production, 72,150 MT, has surpassed highest monthly production record of 70,600 MT in Dec 2011.
  2. Sulphur shipment "MV. ARTMAN" berthed at 08:40 Hrs on 27.03.18. Total discharge of 38,499 MT completed at 17:00 Hrs on 29.03.18.
  3. SAP Train-1: Running with sulphur firing load of 36 TPH.
  4. SAP Train-2: Running with sulphur firing load of 42 TPH.
  5. HRS: Running at 39 TPH LP steam.
  6. PAP: Running with six filters & seven evaporators with 100 % Jordan Rock Phosphate.
  7. DAP/NP Train A: Running @ 90 TPH of DAP (18:46:00) production.
  8. DAP/NP Train B: Running @ 90 TPH of DAP (18:46:00) production.
  9. DAP/NP Train C: Running @ 90 TPH of DAP (18:46:00) production.
  10. AFBC Boiler 1: Stand by mode.
  11. AFBC Boiler 2: Running with steam generation of 87 TPH.
  12. Turbo Generator 1: Running at 44.5 MW load.
  13. Turbo Generator 2: Stand by mode.


With Warm Regards,


A. K. Panda
Unit Head